Small draft-angle container, PET, clear, high-gloss finish, niddle-valve hot runner.
A draft angle in plastic molding refers to the taper applied to mold faces for easy part release. It is the angle between the vertical axis of the mold cavity and the vertical side of the part. Typically, a draft angle ranges from 1 to 2 degrees but can vary based on design and material.
However, a very small draft angle poses several technical difficulties:
- Ejection Issues: Small angles increase friction, making it hard to eject parts without damage, leading to warping or breakage.
- Increased Wear and Tear: High friction accelerates mold wear, reducing lifespan and requiring more frequent maintenance or replacement.
- Surface Finish: Small draft angles can cause surface defects like drag marks or rough textures.
- Demolding Force: Greater force is needed to eject parts, stressing the mold and machinery, potentially causing operational issues.
- Mold Design Complexity: Precise engineering and tighter tolerances are required, increasing design complexity and costs.
Item and Finish Target | ||
1 | Resin & Color | PET, natural clear without coloration |
2 | Finish Requirement | Full and uniform filling, dimensions meet specifications, structure intact without cracks, good surface without scratches |
3 | Finish Weight | 65grams/piece |
Mold Scenario | ||
4 | Structure | 2-cavity, needle valve gate hot runner, stripper plate ejection |
5 | Steel & Process | S50C standard mold base, S136 core and cavity, quenching & nitriding treatment |
Molding | ||
6 | Machine Clamping force | 200KN |
Cycle Time | 22 seconds |
VolksMolds is a leading plastic injection mold manufacturer known for its expertise, experience, and proven history. Moreover, the company excels in producing high-precision molds for various sectors, including packaging, store displays, and homewares. With a commitment to quality and innovation, VolksMolds consistently delivers reliable and efficient molds, thereby earning a strong reputation in the global market.