The injection molded PP handle food box and its insert lid present several key technical challenges. Here are the primary concerns:
1. High Clarity PP with MFI 30
- Challenge: Achieving high clarity in PP with an MFI of 30.
- Solution: Ensure precise control of molding parameters. Maintain consistent temperatures and pressures.
2. Cycle Time Management
- Challenge: Cycle time for the box is 18 seconds, while the lid is 16 seconds.
- Solution: Optimize cooling channels and use efficient mold designs to reduce cycle times.
3. Pin-Gate Hot Runners
- Challenge: Properly balancing the pin-gate hot runner system in 4-cavity molds.
- Solution: Regularly check for uniform flow distribution. Maintain hot runner system to prevent clogging.
4. High Clarity and Surface Finish
- Challenge: Maintaining high clarity and surface finish in the handle box.
- Solution: Use polished mold surfaces. Ensure proper venting to avoid air traps.
5. Solid Colored PP-H Lid
- Challenge: Ensuring uniform color distribution in the solid colored PP-H lid.
- Solution: Use consistent colorant distribution and proper mixing.
6. Mold Wear and Maintenance
- Challenge: High cycle times increase wear on molds.
- Solution: Schedule regular maintenance. Use high-quality steel for molds.
7. Ejection System
- Challenge: Efficient ejection of the handle box without causing defects.
- Solution: Use a well-designed ejection system. Ensure smooth mold release.
By addressing these technical difficulties, manufacturers can ensure high-quality production of the polypropylene handle food box and its insert lid.
Item and Finish Target | ||
1 | Resin Type | PP-H |
2 | Finish Requirement | Full and uniform filling, dimensions meet specifications, structure intact without cracks, good surface without scratches |
3 | Finish Weight | 62 grams for can, 12 grams for lid |
Mold Scenario | ||
4 | Structure | 4-cavity, hot runner, pin gate |
5 | Steel & Process | S50C standard mold base, 2344 core and slider, nitriding treatment |
Molding | ||
6 | Machine Clamping force | 280 KN |
Cycle Time | 16-18 seconds |